Over engineered cars are pushing technicians away
54 points by SQL2219 4 days ago | 58 comments
An interesting video from an auto tech and below text was in the comments that I thought some engineers might appreciate.
It wasn't engine work, but I worked on a friends Hyundai Elantra that had the bights for the head lights stop working. The car had less than 10k miles on it. Come to find out, all new Elantras use a lens on a servo to adjust the focal point of the light to simulate just having an extra bulb in the head lamp assembly. The servo hooks onto a gear that is made out of ABS with no fiberglass reinforcement so the gear melts half the time after prolonged usage if you commute a long way on back roads at night. Oh by the way, this is one of the only parts not covered on their warranties. I replaced the entire assembly twice for her ($400) before just giving up. I ended up drilling a hole in to the assembly, gluing the lens in place and adding a new fuse and wire lead. Then I ended up having to 3d print an attaching assembly to hold a new light that would serve for brights. I had to figure out how the heck to rewire the servo circuit to trigger a relay instead which was an entire other rabbit hole. The lights have never had a problem minus the occasional bulb replacement since and its been 60k+ miles now. But seriously, why do modern engineers try to reinvent the wheel for everything?? I don't even work on cars for a living. I work in software engineering and I see the same thing happening. The same programs need more RAM, more CPU resources just to do the same thing that it did 10 years ago. What does windows 7 do that windows 10 doesn't? Why does the same web page need 60MBs to load when it only need 1-3MB 10 years ago. All this bad engineering is going to catch up to us at some point. It really worries me to be honest.
https://www.youtube.com/watch?v=Op1D7zWwQA8
bri3d a day ago | next |
I guess I kind of agree with the thesis, although in turn auto technician is gradually becoming an increasingly skilled job and pay is (probably not quickly enough) generally increasing as well. Of course, this is frustrating to consumers as dealer repair costs become astronomical. In some ways the market is working as intended as especially used cars from manufacturers with perceived easier repair and maintenance (Honda, Toyota) now command an enormous premium, at least in the US.
The specific comment is terrible, though:
> Come to find out, all new Elantras use a lens on a servo to adjust the focal point of the light to simulate just having an extra bulb in the head lamp assembly.
It's unlikely this adjusts the focal point, it's more likely it's just a shutter, although this is neither here nor there.
Regardless, this is a normal way to construct high beams with HID bulbs and there's a real engineering reason for this: HID lights shouldn't be short-cycled as they need to warm up before they reach brightness, plus cycling rapidly wears the bulb and ignitors out. So, having a separate bulb is not plausible for HID high beams which need to flip on and off quickly.
Some cars with LED headlights _are_ often switching back to simpler housings without shutters and adjustable lenses, since they're cheaper and easier to build.
This is a case of engineers engineering solutions, not engineers making things "hard" for no reason.